Saving time & money in the beverage industry

The beverage industry faces constant challenges in ensuring product safety and quality, particularly when dealing with spoilage organisms like Alicyclobacillus. These contaminants can compromise product quality and consumer trust, making their rapid detection critical.

 

Risks in the Beverage Industry: Quality Compliance & Product Availability

Beverage companies face a range of challenges that impact operational efficiency and reliability. In a highly competitive market, they must secure the availability of raw materials, managing plant operations and navigating workforce and utility constraints

But, with tight production schedules and complex transport and shipping logistics, maintaining both product availability and microbiological quality is a top priority. Effective quality control measures are crucial to identify contamination and meet the industry’s strict standards.


Alicyclobacillus Detection Challenge 

Selection of a detection method for Alicyclobacillus is challenging due to complex, and time-consuming protocols, along with a shortage of manpower. Traditional methods (IFU MM 12) take up to 14 days for results, delaying production timelines and increasing costs. They require specialized skills and manual effort, which can lead to inconsistencies.

To address these issues, companies need to enhance efficiency and team engagement. Regular training improves skills and adaptability, while simplifying workflows and promoting collaboration strengthens team performance. Integrating rapid and traditional testing methods can streamline quality control, improve accuracy, and reduce response times. But ultimately, faster testing accurate methods are becoming a priority for producers looking to stay competitive.


MICA Advance as a Game-changing Solution

To address this, DIAMIDEX developed MICA Advance, a cutting-edge solution for faster, more accurate microbiological detection of Alicyclobacillus. The technology combines microbial tagging, advanced optics, and machine learning to identify and quantify guaiacol-positive microcolonies within 24 hours for filtrable samples and detect their presence in non-filtrable matrices in 48h.

The process minimizes manual intervention, automates analysis, and ensures high specificity and sensitivity, even for complex samples like concentrates, purées and pulpy juices. This makes MICA Advance an indispensable tool for modern quality control.


ASPIS Case Study: Why they chose MICA Advance

During a recent webinar, DIAMIDEX presented the capabilities of MICA Advance, featuring a testimonial from Mario Chronis of ASPIS, leading Greek fruit and vegetable processor and raw material supplier. He shared their journey in adopting MICA Advance and how it transformed their quality control processes.

Delays in traditional Alicyclobacillus testing impacted their ability to meet client demands and maintain efficiency. After thorough market research, ASPIS selected Diamidex’s MICA Advance for its precision, ease of use, and cost-effectiveness. Following a six-month validation phase involving over 100 samples, the company achieved an 87% accuracy rate and 94% repeatability.

 

Specifications Operational benefits for ASPIS
Speed of results (24- 48h instead of 9-14 days)
  • Simplification of the decision making
  • Amelioration of the customer service
  • The team can keep a close eye on the process, raw materials and control protocols, and can intervene faster to avoid continuous production out of specification.
  • Less out of specification products, less consumables, quicker response does leverage the way of acting towards a more sustainable and green day-to-day practice at all aspects of the activities.
  • Good impact on plant’s operation & Shipping Operations: MICA Advance allow ASPIS to load and ship two days earlier makes a saving of 75.000 €/year
Small footprint
  • Laboratory optimization
Variety of matrices
  • Detection at all steps of the process
  • For different substrates
  • For filtrable or non-filtrable samples
  • And adapted for juice with risk of inhibitory effect
Cost of use
  • Financial Savings
Precision of the method & technic behind the solution
  • Better planning on production
  • Credibility among stakeholders
Reliability of the results (comparable to IFU 12)
  • Credibility among stakeholders
  • Considered in decision-making process
Easy to use & training of the manpower
  • Manpower motivation
  • Faster interventions
Automatization
  • Upgradable device & software
  • Reduce Manpower use
  • Commit to Blue Planet Principles
Ecofriendly device & Sustainability
  • Reduce Energy use
  • Align with the company values